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Orthopedics

LEADING
INNOVATION

Engineering durable, precision components to advance orthopedic implant and surgical tool performance.

OVERVIEW

Advancing Orthopedic Care

Chronic musculoskeletal conditions and an aging population are accelerating adoption of smart orthopedic implants that monitor healing, adjust therapy, and last decades under biomechanical stress. Success hinges on integrating sensing, power, and data capabilities into rugged, biocompatible constructs that withstand daily load cycles.

Leveraging a 30-year heritage in active implants, Cirtec provides concept-to-commercialization support—combining titanium machining, polymer molding, hermetic sealing, and wireless telemetry integration in a single, controlled supply chain. Our processes shorten time-to-market while ensuring regulatory compliance and long-term implant reliability.

Key advancement areas we support:

  • Sensor-Integrated Implant Systems
  • Wireless Power & Data Communication
  • Multi-Material & Advanced Assembly Techniques
  • Design & Manufacturing for Long-Term Implantation
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precise fabrication

Orthopedics Solutions

Orthopedics Solutions
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Other Markets

Sensor-Integrated
Implant Systems

We develop orthopedic implants with embedded sensors that provide actionable data on load, alignment, wear, and infection risk.

Miniature sensors track joint kinematics, force distribution, and mechanical loading in real time.

Embedded diagnostics support early detection of complications like infection or implant loosening.

Custom sensor configurations tailored for knees, hips, spine, and extremities.

Designed to integrate seamlessly into implant geometry without compromising structural performance.

Multi-Material & Advanced Assembly Techniques

Cirtec supports the complex integration of metals, polymers, and electronics required for modern orthopedic implant systems.

Precision assembly of titanium, PEEK, and PCB substrates into unified implant architectures.

Multi-axis machining and micro-welding techniques enable compact, durable device construction.

Bonding and encapsulation methods maintain electrical isolation and mechanical integrity.

Scalable processes support both pilot and high-volume orthopedic programs.

Wireless Power & Data Communication

We enable smart implants to transmit data and receive power wirelessly, minimizing surgical disruption and enhancing patient comfort.

Wireless charging systems reduce the need for battery replacement procedures.

Secure, low-power telemetry supports continuous monitoring and remote device management.

System design includes shielding, antenna integration, and EMI mitigation.

Designed to support long-term use with minimal user interaction.

Design & Manufacturing
for Long-Term Implantation

Cirtec ensures smart orthopedic implants meet the mechanical, biocompatibility, and reliability standards required for chronic use.

Hermetic sealing and moisture barriers protect sensitive electronics over years of use.

Biocompatible materials and coatings reduce inflammatory response and ensure long-term safety.

Cleanroom assembly and regulatory support accelerate path to 510(k) or PMA.

End-to-end vertical integration from design to validation and manufacturing scale-up.

Strengthen your orthopedic solutions with our specialized manufacturing expertise

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Other Market Solutions

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Minimally Invasive Devices

Cirtec specializes in the design and volume production of both disposable and durable technologies for minimally invasive surgery.

Whether for robotic surgery, Single-Incision Laparoscopic Surgery (SILS), or endoscopic procedures, Cirtec provides the tools and solutions that established leaders and emerging innovators need to succeed in the evolving world of surgical technology.

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Diabetes Care

Cirtec advances diabetes care with precision-engineered continuous glucose monitors (CGMs) and insulin delivery systems. Our expertise in miniaturized sensors, wireless connectivity, and power management enables seamless real-time monitoring and closed-loop integration.

With scalable manufacturing and biocompatible materials, we support both wearable and implantable solutions, enhancing patient outcomes through high-performance diabetes management technology.

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Drug Delivery Devices

Our specialization in complex electromechanical systems positions us to effectively contribute to the advancement of innovative drug delivery systems, spanning from initial concept to full-scale production.

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Ophthalmology Devices

Cirtec’s expertise in precision machining, silicone, elastomers, and microelectronics establishes us as a crucial partner in the development of innovative ophthalmology devices.

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Cirtec in the News

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April 24, 2025

Cirtec Medical Expands Costa Rica Operations to Support Increased Industry Demand

Cirtec Medical Expands Costa Rica Operations to Support Increased Industry Demand

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January 15, 2025

The Future of Custom Integrated Circuit Sensing Solutions in Enabling Closed-Loop Drug Delivery Systems

Exploring how custom integrated circuits and sensing technologies are facilitating the development of advanced closed-loop implantable drug delivery systems.

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November 13, 2024

The Medical Device Handbook – November 2024 Edition

Industry recognition of Cirtec's technical expertise in advanced nitinol processing for medical device manufacturing.

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