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Silicone Extrusions

Custom-extruded silicone tubing for flexible medical designs

OVERVIEW
SILICONE EXTRUSIONS

High-performance elastomers
shaped with precision

Silicone extrusion is a continuous manufacturing process used to create flexible, medical-grade tubing and profiles by forcing uncured silicone through a shaped die. The material is then cured through heat to form durable, biocompatible components with consistent cross-sectional geometry. This method supports single-lumen, multi-lumen, and complex profiles, and is widely used for implantables, fluid management, and delivery systems due to its precision, flexibility, and resistance to chemicals and temperature extremes.

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Silicone & Elastomers

Our Silicone Extrusion Capabilities

Single-Lumen and Multi-Lumen Tubing

Available in a range of outer diameters and wall thicknesses, with tolerances as tight as 0.001". Up to 12 lumens can be incorporated for advanced multi-lumen catheter systems.

Single-Lumen Specifications:

  • Outside Diameter: 0.010" - 1.0”
  • Wall Thickness: 0.01" - 0.375”
  • Tolerances: As tight as 0.001”
  • Length: From 0.050" to continuous spool

Multi-Lumen Specifications:

  • Outside Diameter: 0.010" - 1.0”
  • Wall Thickness: 0.01" - 0.375”
  • Up to 12 lumens possible, with different lumen shapes available (slot, crescent, D-shape, oval)
Monofilament

Thin, flexible tubing with precision tolerances, suitable for both diagnostic and therapeutic devices.

Monofilament Specifications:

  • Outside Diameter: 0.005" - 0.100”
  • Length: From 0.050" to continuous spools
Profiled Extrusions

Custom shapes and profiles designed for specific device needs, with evenly distributed walls and precision tolerances of 0.001" to 0.003".

EXPERTISE
COMMITMENT TO QUALITY

Why Choose Cirtec
for Silicone Extrusions?

  • Extrusion for Class II and Class III Devices
  • Single-Lumen, Multi-Lumen, and Complex Profile Extrusions
  • Rapid Prototyping to High-Volume Production
  • Tight Tolerance Control and Quality Standards

Cirtec offers industry-leading silicone extrusion capabilities tailored to the demanding requirements of Class II and III medical devices. Our expertise spans single-lumen, multi-lumen, and complex profile extrusions using both LSR and HCR formulations, ensuring optimal performance, flexibility, and biocompatibility.

With tight tolerance control, in-line quality monitoring, and a wide selection of medical-grade materials—including radiopaque and drug-infused options—we deliver high-quality silicone tubing for applications ranging from implantables to fluid management systems. Whether you need rapid prototyping or high-volume production, Cirtec provides the precision, consistency, and scalability to keep your program moving forward.

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silicone

Silicone extruded profile
extrusions with Cirtec's

precision
expertise

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